The steps below are shortened from the Vauxhall TIS pages for the Speedster. The VX220 shares the same engines and most of the car, but check anything unusual against your own car. The TIS pictures and the full wording aren't reproduced, so use the workshop manual if you are doing the job. We haven't seen owners' accounts of this job, so there are no owner tips here.
The flywheel is off the same job as the clutch; see F23 gearbox removal and clutch replacement and Clutch choice.
Flywheel removal and refitting (NA page, headed for both engines)
NA (Z22SE) only.
Remove
- Clutch plate and clutch pressure plate – see "Clutch Plate and Clutch Pressure Plate, Remove and Install".
Clean
- Flywheel from crankshaft – bolts, immobilise the flywheel with KM-652.
- Flywheel bores; flange surfaces of the crankshaft and the flywheel.
Install
- Flywheel to crankshaft – align the centring spigot, immobilise the flywheel with KM-652, use new bolts, use 53 Nm + 25° to tighten the bolts evenly.
- Clutch plate and clutch pressure plate.
Flywheel check
NA (Z22SE) only.
Inspect
- Flywheel – see "Flywheel, Remove and Install".
- Toothed ring for wear and damage.
- Friction surface for wear and formation of thermal cracks.
Install
- Flywheel.
